Introduction to Welding

I.     Course Prefix/Number: MFG 120

       Course Name: Introduction to Welding

       Credits: 4 (3 lecture; 2 lab)

II.    Prerequisite

None

III.   Course (Catalog) Description

Course covers basic electric arc, oxy-fuel, gas metal arc, and gas tungsten arc welding processes. Safety procedures required to set up and shut down welding equipment for the various processes. Hands-on experience includes practice with the four welding systems using various thickness materials. Industrial standards and American Welding Society (AWS) standards for quality are discussed.

IV.   Learning Objectives

  1. Produce quality welded joints in the flat position utilizing oxy-acetylene welding , Shielded Metal Arc Welding(SMAW), Gas Metal Arc Welding (GMAW), and Gas Tungsten Arc Welding (GTAW)
  2. Demonstrate the safety practices of a variety of welding processes
  3. Identify the terms and definitions of a variety of welding processes
  4. Identify the careers in the welding field and the employability skills needed for them
  5. Identify safe welding practices and procedures conforming to American Welding Society (AWS) Z 49 standards.
  6. Demonstrate practical knowledge of making welds with all types of mild steel   electrodes, arc air gouging and the welding of mild steel in all positions in a safe manner.
  7. Interpret both basic and advanced welding fabrications blueprints including: welding symbols, weld testing symbols, structural steel shapes, and welding specifications.
  8. Document advanced knowledge and techniques for the safe and successful operation of gas tungsten welding, shielded metal arc welding, gas metal arc welding, and oxy fuel gas welding.
  9. Perform an American Welding Society (AWS) 1G with a backing strip test or 3G with an open root.

V.    Academic Integrity and Student Conduct

Students and employees at Oakton Community College are required to demonstrate academic integrity and follow Oakton's Code of Academic Conduct. This code prohibits:

• cheating,
• plagiarism (turning in work not written by you, or lacking proper citation),
• falsification and fabrication (lying or distorting the truth),
• helping others to cheat,
• unauthorized changes on official documents,
• pretending to be someone else or having someone else pretend to be you,
• making or accepting bribes, special favors, or threats, and
• any other behavior that violates academic integrity.

There are serious consequences to violations of the academic integrity policy. Oakton's policies and procedures provide students a fair hearing if a complaint is made against you. If you are found to have violated the policy, the minimum penalty is failure on the assignment and, a disciplinary record will be established and kept on file in the office of the Vice President for Student Affairs for a period of 3 years.

Please review the Code of Academic Conduct and the Code of Student Conduct, both located online at
www.oakton.edu/studentlife/student-handbook.pdf

VI.   Sequence of Topics

  1. General shop safety rules
  2. General welding theory
  3. Laboratory operations
  4. Basic welding blueprint reading
  5. Oxyacetylene welding
    1. Safety precautions to use when welding
    2. Theory of oxyacetylene welding
    3. Working with welder (hands on)
  6. Arc welding
    1. Safety precautions to use when welding
    2. Theory of arc welding
    3. Working with welders (hands on)
  7. Introduce GTAW
    1. Definition of GTAW
    2. Safety precautions when using GTAW
    3. GTAW equipment
    4. Working with welders (hands on)
  8. Introduce GMAW
    1. Definition of GMAW
    2. Safety precautions
    3. GMAW equipment
    4. Working with welders (hands on)

VII.  Methods of Instruction

Lectures, class discussion, familiarization of equipment, films and videos may be used to supplement the text materials.  Appropriate handouts may also be included.


Course may be taught as face-to-face, hybrid or online course.

VIII. Course Practices Required

Class attendance and participation are essential if students are to receive maximum benefit from this class. The grading rubric will be: laboratory work 50%, attendance 25% and exams 25%. All work must be completed by the last day of class.

IX.   Instructional Materials

Note: Current textbook information for each course and section is available on Oakton's Schedule of Classes.

X.    Methods of Evaluating Student Progress

  1. Carefully check your Assignment Sheets for specific exercises for your course. Consult with the instructor before beginning each exercise.
  2. Complete the text book reading and workbook written exercise and have them checked with the instructor.
  3. All courses have unit pre and post tests and Mid-term exam. All unit tests must be completed before lab work begins. Only post test scores will be used for grading.
  4. Your final grade is calculated as the total points of the following:
    1. Score on all Unit Post Tests
    2. Completed Activities Exercises from your workbook
    3. Mid-Term test score
    4. Final Test Score
    5. Workbook exercises

XI.   Other Course Information



If you have a documented learning, psychological, or physical disability you may be entitled to reasonable academic accommodations or services. To request accommodations or services, contact the Access and Disability Resource Center at the Des Plaines or Skokie campus. All students are expected to fulfill essential course requirements. The College will not waive any essential skill or requirement of a course or degree program.

Oakton Community College is committed to maintaining a campus environment emphasizing the dignity and worth of all members of the community, and complies with all federal and state Title IX requirements.

Resources and support for
  • pregnancy-related and parenting accommodations; and
  • victims of sexual misconduct
can be found at www.oakton.edu/title9/.

Resources and support for LGBTQ+ students can be found at www.oakton.edu/lgbtq.